In a remote copper mining operation in Western Australia’s mid-west region, WEG’s IoT-based monitoring technology, deployed in partnership with WEG’s service partner and IoT provider, Electro Mechanical Repair WA, played a key role in preventing a major equipment failure. The case highlights the growing importance of predictive maintenance in the mining sector and the value of strong local partnerships.

Using the WEG Motion Fleet Management platform and WEGscan100 smart sensors, the system detected abnormal vibration patterns in a SAG mill motor, well before the issue could be identified by conventional maintenance methods. The real-time data pointed to dislodged magnetic wedges in the stator, which were creating friction and approaching critical vibration thresholds.

Thanks to early detection, the mine carried out a planned shutdown and replaced the motor with a pre-serviced unit, minimizing production impact. The faulty motor was sent for repair and analysis by Electro Mechanical Repair WA.

More than resolving a single incident, the adoption of IoT technology and collaboration with a trusted local partner have redefined the mine’s approach to maintenance. Continuous monitoring now enables teams to predict wear trends, optimize service schedules, and extend equipment lifespan, resulting in improved safety, reduced maintenance costs, and minimized unplanned downtime.

As mining operations across Australia strive to enhance efficiency and sustainability, digital solutions like those offered by WEG, combined with strong technical partnerships, are proving essential, not only for operational excellence but for long-term resilience.